Machining
Product-Specific Wire-Cutting Services
- Metal Molds: Utilizing high-precision multi-cutting techniques, we ensure accuracy in tapered cuts and maintain precise cutting positions within the entire part.
- Plastic Molds: We provide high-precision cuts, including angular cuts, focusing on maintaining position accuracy throughout the entire piece.
- Oil Field Parts: Handling expensive materials with thick cuts, we take special care to prevent material deformation during the cutting process.
- Aerospace Materials: Specializing in nickel and titanium alloys, we manage deformation and discoloration, ensuring high-quality rough cuts. Titanium surfaces may turn purple during processing due to oxidation.
- 3D Printed Parts: Our services include cutting off 3D printed parts with simple yet precise cuts. We implement measures to prevent wire breakage and ensure parts do not fall and cause damage.
- Small Machine Parts: Efficiently arranging parts for unattended processing, we ensure they are ready for final cutting the next day.
- Precision Parts: We offer triple cutting for precisely arranged parts, enabling unattended processing and readiness for final cutting the next day.
Material-Specific Wire-Cutting Services
- Aluminum Cutting: Fast processing with challenges in achieving precision due to shape deformation. Adjusting discharge parameters ensures stability and accuracy.
- Copper Cutting: Slower processing prone to wire breakage from copper residue on the electrode wire. Extended pulse width is required for stable processing.
- Tungsten Steel Cutting: Slow processing requiring high current for effective cutting.
- Tungsten Copper Cutting: Combining properties of copper and tungsten steel, processing is slow and requires specific adjustments.
- Molybdenum Cutting: Extremely high melting point makes it challenging to process. Very slow processing speed necessitates precise discharge parameter adjustments.
- Titanium Alloy Cutting: Conductive properties lead to surface oxidation turning purple. Requires reduced discharge current to manage this.
- Magnesium Cutting: Highly flammable even at room temperature. Fire prevention measures are essential during cutting.
- Cast Iron Cutting: High carbon content makes processing difficult and slow, requiring specific discharge parameter adjustments.
- Pig Iron Cutting: Easy to cut but prone to material deformation.
- Stainless Steel Cutting: Easy to cut but internal stress can cause deformation. Processing must account for this impact.
- Steel Cutting: Easy and fast processing, providing high-quality results.
Height-Specific Wire-Cutting Services
- 0-20mm: Thin materials are prone to deformation and require smaller discharge conditions.
- 30-70mm: Ideal height for wire cutting, offering optimal processing speed and precision.
- 90-150mm: Increased thickness affects speed, which can be managed with adjusted discharge conditions.
- 200-300mm: High thickness significantly affects speed, making processing more challenging.
- 300-400mm: Very high thickness results in extremely slow processing speed, requiring specialized handling.
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Contact Us for Precision Wire-Cutting Services
Experience the precision and expertise of IS Machine Pte Ltd for all your wire-cutting needs. Contact us today to discuss your project requirements and receive a customized quote.
Experience the precision and expertise of IS Machine Pte Ltd for all your wire-cutting needs. Contact us today to discuss your project requirements and receive a customized quote.
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